Standard tooling cannot reach the feature
The required geometry, access or tolerance cannot be achieved reliably with an off-the-shelf tool.
Custom indexable cutting-tool engineering
BORACO evaluates the component, machine, material and production volume to develop a precise, stable and economical indexable solution.

Your production problem starts the design
From cycle-time reduction to chip control and complex profiles, every design begins with real production data.
The required geometry, access or tolerance cannot be achieved reliably with an off-the-shelf tool.
Wear pattern, rigidity, parameters and edge engagement are evaluated as one system.
A combination tool can consolidate multiple stages into one engineered solution.
Insert seating, geometry, adjustment and dimensional control are redesigned for stable production.
Core capabilities
Each page explains the problem type, design logic and expected deliverables.
Toolbody, insert seat and geometry engineered for the component and actual cutting conditions.
Complex profiles produced with controlled geometry and replaceable cutting edges.
Restricted-access solutions for diameters, grooves and critical internal features.
Multiple features or operations consolidated to reduce tool changes and non-cutting time.
Tooling examples
Customer identities and sensitive dimensions remain confidential. Each example explains the problem type and design approach.
BORE / 01Several cutting edges arranged on a rigid body to distribute operations and reduce tool changes.
View the design rationale ↗
FORM / 02The profile is distributed across the insert and disc body with chip flow and manufacturability in mind.
View the design rationale ↗
GROOVE / 03An angled body and dedicated insert seat position the cutting edge at the required feature.
View the design rationale ↗Working process
We collect the drawing, material, machine, volume and current problem.
Access, forces, insert choice, rigidity, chip control and manufacturability are evaluated.
The manufacturable design is finalized and the tool is produced with dimensional control.
Starting parameters, test feedback and required refinements are supported.
Knowledge and tools
Select shape, grade, geometry and nose radius from the machining problem.
Treat wear, speed, feed, rigidity and coolant delivery as one system.
Offline tangent-circle center and radius calculation for CNC operators.
Frequently asked questions
Custom indexable tools for turning, milling, form cutting, boring, grooving and combination operations, designed around the customer’s component and process.
A drawing or component image, material, machine, volume, current operation and problem description. Better process data produces a better review.
Submitted information is used only for technical project review and is not published without the customer’s permission.
Yes. Insert selection and starting parameters are part of the engineering solution and can be refined during real-machine trials.
Engineering review request
Share a short description and, when possible, a drawing or component image. Project information is used only for technical review.
●Drawings and project information are not published without your permission.