Verified tooling case study · GROOVE / 03
Custom Grooving Toolholder for Restricted Access in a Steel Component
An offset holder and dedicated insert pocket that place the cutting edge in a restricted groove without body interference.
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Process problem
A conventional holder could not reach the groove without interference
A special groove in an industrial steel component required access that conventional holders could not provide. The body path and cutting-edge position had to match the component envelope.
BORACO solution
Offset body, dedicated pocket, and replaceable insert
The body geometry and pocket position placed the cutting edge at the required location without unwanted interference. Exact groove geometry, dimensions, angles, and machine data remain confidential.
Manufacture and inspection
Four controls governed access and edge position
Inspection covered cutting-edge position and height, insert-pocket position and quality, body geometry and offset, and tool length and alignment.
Project outcome
Required groove produced without holder-body interference
The holder reached the restricted area and produced the required groove without body interference. Its replaceable insert allowed the main body to remain in service after edge wear.
FAQ
Why was a standard holder unsuitable?
Limited access and body interference prevented correct edge placement.
FAQ
What was BORACO's solution?
An offset body and dedicated pocket carrying a replaceable insert.
FAQ
What is needed for a similar review?
Drawing, groove geometry, material, access limits, tolerances, machine, and current tooling.