Manufactured custom tooling
BORACO Custom Tooling Case Studies
Verified examples of manufactured custom tools. Each page explains the process problem, engineering solution, inspection scope, and qualitative outcome without exposing customer-confidential data.
BORE / 01Custom Multi-Operation Boring Tool for an Industrial Steel Housing
A custom indexable tool combining multi-diameter or stepped boring, internal facing, and chamfering or form turning in one coordinated architecture.
FORM / 02Custom Disc Form Cutter for an Industrial Steel Component
A dedicated indexable solution for a profile that could not be produced with a suitable standard tool.
GROOVE / 03Custom Grooving Toolholder for Restricted Access in a Steel Component
An offset holder and dedicated insert pocket that place the cutting edge in a restricted groove without body interference.
MILL / 04Custom Indexable Milling Tool for a Special Groove
A dedicated multi-edge milling tool for a groove geometry that available standard cutters could not produce.
TURN / 05Custom Polygon Turning Tool for an External Hexagonal Profile
A custom tooling system that produces an external hexagon on the turning machine and eliminates a separate milling setup.
GROOVE / 06Custom Replaceable Form-Insert Holder for Angled-Access Grooving
A dedicated holder for a formed groove within a limited diameter range and at a special approach angle, without body interference.